Methods & Improvements Engineer

Description

Job Summary: We are seeking a Methods and Continuous Improvement Engineer to analyze, optimize, and implement improvements in industrial processes and ensure compliance with KPIs. Key Responsibilities: 1. Lead the optimization of Smart Lines and SMD processes 2. Actively participate in Lean Manufacturing and Kaizen initiatives 3. Collaborate on the introduction of new products and processes Location: Barcelona, Spain In fast changing markets, customers worldwide rely on Thales. Thales is a business where brilliant people from all over the world come together to share ideas and inspire each other. In aerospace, transportation, defence, security and space, our architects design innovative solutions that make our tomorrow's possible. Thales in Spain is a leader in technological solutions applied to Defence, Aeronautics, Security, Transportation and Space and, furthermore, is a global centre for excellence in Space, Security of Critical Infrastructures and Transportation. With a turnover of €320 million and a staff of 1,200, it exports approximately 40% of its total production principally to the Middle East, North Africa and Latin America.**Thales Cybersecurity \& Digital Identity** is a global leader in digital security, bringing trust to an increasingly connected world. We design and deliver a broad range of products, software and services based on two core technologies: digital identification and data protection. Due to increased activity, we are seeking a **Methods and Continuous Improvement Engineer**, based in **Parets del Vallès, Barcelona**. As part of the **Process Engineering Team**, you will be responsible for: * Analyzing, optimizing, developing and implementing performance improvements in Smart Lines and SMD processes, ensuring compliance with defined industrial KPIs. * Conducting methods, time and efficiency studies to identify losses, bottlenecks and opportunities for process, equipment and work organization optimization. * Providing ongoing technical support to Production and Maintenance, including execution of technical, mechanical or process adjustments to machines, equipment and tools, when required and requested through the defined support chain. * Working closely with Operators, Engineering, Maintenance and Quality to develop, implement and validate continuous improvement actions, poka-yokes and technical solutions to ensure process stability. * Developing and implementing technical improvements and process modifications, ensuring positive impact on equipment availability, reliability and efficiency. * Analyzing production, quality and equipment performance data to identify deviations and define, execute and track corrective and preventive actions. * Supporting the Quality team in investigating product or process quality issues, actively participating in root cause analysis (5 Whys, Ishikawa, Pareto, etc.) and implementing containment and corrective actions. * Providing technical support for process standardization, definition and implementation of best operational practices, and documentation of production methods. * Accompanying, executing and verifying correct implementation of improvements, ensuring sustainability of results in production. * Actively participating in Lean Manufacturing and Kaizen initiatives focused on increasing productivity, reducing downtime, eliminating waste and optimizing resource utilization. * Collaborating with NPI teams, providing technical support during the introduction of new products, processes, equipment or industrial changes, ensuring robust, efficient and stable implementation from the initial phase. **Experience, Knowledge and Skills** * University degree in Engineering (Industrial, Mechanical, Electronics, Automation or similar). * Experience in methods engineering, continuous improvement or process engineering within industrial environments. * Practical knowledge of manufacturing processes, especially automated or highly complex lines. * Experience working with industrial KPIs such as OPE, OEE, MTBF, MTTR, Yield and Availability. * Analytical capability to work with production and equipment performance data. * Knowledge of Lean Manufacturing and continuous improvement tools. * Ability to execute improvements in a structured, results-oriented manner. * Strong technical communication and cross-functional teamwork skills. * Analytical, methodical, organized profile with a focus on operational efficiency. **Desirable:** * Specific experience in Customization, Smart Lines or automated processes. * Knowledge of Lean Six Sigma (PDCA, Kaizen, 5 Whys, Ishikawa, VSM). * Experience collaborating with Maintenance teams and analyzing equipment reliability. * Basic knowledge of data capture systems, MES or industrial dashboards. * Experience managing or participating in OEE/OPE improvement plans. * Ability to work in industrial environments with high demands for efficiency and availability. * Experience participating in operational cost optimization projects. **What We Offer:** * + Flexible compensation (meal vouchers and social benefits such as childcare, training, etc.) * Life insurance * Partially subsidized health insurance * Various work-life balance services * Savings club * Opportunity to join a global leader in cybersecurity and digital identity. * Dynamic industrial environment with a strong culture of safety and sustainability. * Professional development opportunities within Thales. Thales is an equal opportunity employer. All qualified candidates will be considered for this position regardless of race, color, religion, sex, national origin, ancestry, pregnancy, age, sexual orientation, gender identity, marital status, protected veteran status, medical condition or disability, or any other characteristic protected by law. At Thales we provide CAREERS and not only jobs. With Thales employing 80,000 employees in 68 countries our mobility policy enables thousands of employees each year to develop their careers at home and abroad, in their existing areas of expertise or by branching out into new fields. Together we believe that embracing flexibility is a smarter way of working. Great journeys start here, apply now!